First article inspection reporting tool free usable as9102. The need to repeat all or part of a first article inspection rests in if there have been any changes that would invalidate the last one. Browse our training material designed to let your team learn how to complete and as9102 first article inspection report. As9102 first article inspection procedure provides precise conformance to as9102 aerospace standard ms word and ms excel forms included no need to additionally purchase as9102. As9102 first article training supplier quality assurance team january 2019. Product accountability raw material, special process, functional testing. The as9102 first article inspection procedure fai is compliant with sae standard rev b dated 10162014. The first article inspection establishes the baseline for all subsequent random testing, because it checks every dimension and specification against the drawings, and the actual dimensions of each measurement are recorded, not just passfail checks.
Part name nomenclature of the article listed in block 2. As9102 first article inspection report fair guidelines. A complete verification that the article being inspected complies with the requirements identified in engineering drawings, specifications, and purchase order as well as any other applicable design requirements. To open an existing fair belonging to your company, click the first articles tab select. Faqs updated 19 february 2015 the 9102 standard is used to standardize the documentation of first article inspection fai in aviation, space, and.
First article inspection, or fai, is one of the main methods to inspect and test products in the early stages of manufacturing. Boeing first article inspection bfai is a boeing supplier surveillance process which provides for the verification of a suppliers fai, including physical verification of individual characteristics as. Supplier first article inspection assessment checklist rev a page 1 of 3 task guide supplier first article inspection assessment checklist revised 30 november 2016 the intent of this. The supplier shall perform a first article inspection for this part number if any of the.
Nov 07, 2017 the point of first article inspection is to be able to prove that your entire production process, including everything you need to perform that process, will produce the required parts and assemblies. Dec 21, 2010 offering the tools you need to improve the quality within your oganization and supply chain. First article inspection report form download free sample. It is a great addition to any company and provides a sales tool in bidding situations. Please sign in to get your free usable as9102 rev b forms, check out our video library, screen shots and pricing information. It was not unusual for them to cite numbers in excess of 40 hours to complete an as 9102 compliant first article inspection. First article inspection fai report guide northrop grumman. The purpose of this standard is to provide a consistent documentation requirement. Prime contractors in the aviation, space and defense industries flowdown the.
First article inspection report as9100 template as12. First article inspection fai shall conform to the requirements of aerospace. Getting first article inspection right under updated. The company shall perform first article inspection fai on items that represent the production process. First article inspection reporting tool free usable. Change letter or edition and issue of the part number, as applicable. Generating and completing a first article inspection report. For a partial fai, provide the previous part number, including revision level to which this partial fai is performed and the reason for the current. A complete verification that the article being inspected complies with the requirements identified in engineering drawings. First article inspection is typically called for in a purchase order contract between the producer and buyer of a manufactured article. This procedure is not applicable to standard catalog hardware or deliverable software. This standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the planning and evaluation activities, and define digital product definition dpd and its relationship to the fai process. Rework additional operations that are not part of the basic production process flow.
Asensjac9102 revision a aerospace first article inspection requirement 8. First article manufacturers, service companies and distributors are listed in this trusted and comprehensive vertical portal. The purpose of the first article inspection is to provide objective evidence that. Boeing quality management system bqms boeing began in 2000 to eliminate costly, redundant onsite quality system assessments by implementing the boeing quality management system bqms, a single quality. Ballooning and first article inspection reports autodesk. The document is intended to guide how this is achieved. Part number accountability shall be used to identify the part that is being first article inspected fai part and associated subassemblies or detail parts.
As9100d first article inspection how to perform it. Our first article inspection report software, qacad, saves time and cost 5080% to produce a first article inspection report as9102 en 9102sjac 9102, ppap, iso 485 and fda 21 cfr part 820, etc. First article inspection forms the following forms comprise a first article inspection report fair as9102 form 1. The supplier may utilize the most current version of as9102 for their first article inspection report, utilizing as9102 forms 1, 2, and 3 or equivalent forms containing all required and conditionally required information as outlined in as9102.
This sae aerospace standard as establishes documentation requirements for the first article inspection fai. If the company requires an aerospace first article inspection report, the quality assurance manager should verify that the suppliers fai report addresses the companys requirements. This international standard for first article inspection fai is developed by international aerospace quality group iaqg. It must be recognized that there has been serious escapes with both internallybuilt hardware and hardware delivered by external providers. How to create an as9102 first article inspection report. If your product needs an as9102 first article inspection, we can do it.
This standard was revised to emphasize the value of the first article inspection fai process. The purpose of first article inspection fai is to validate 1 sellers product realization processes are capable of producing parts and assemblies that meet all engineering and design requirements, and 2 those processes are stable and repeatable. How to set up a first article inspection procedure bizfluent. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and. As9102 revision a first article inspection report form. Product accountability raw material, specifications and. Fai as9102 what does a first article inspection cover. Extract the dpd design characteristics required for product realization. The first article inspection as9102 form 2 describes product accountability, including materialsprocesses, special processes, and functional tests of aerospace components or assemblies. Fai report characteristic accountability inspection test results 5. First article inspection fai is a process to validate your manufacturing process can produce an item that meets the requirements as designed. Ppt first article inspection fai as9102 presentation. Manual first article inspection reports for as9102. If there is ever a question that your production capabilities were acceptable, fai is the one point you can return to and say, here, we proved.
The seller shall perform a first article inspection on pearson electronics controlled drawings and specifications unless otherwise specified by the purchase order or sow. Supplier first article inspection document number wi0036 version 1. First article inspection kit according to sae as9102. The current version is always the version on the lockheed martin. Hello every one, i have a new requirement fron my customer, it is necessary to generate the as9102 first article inspection reports, then my question is. First article inspection as 9102 rev b awareness training for as 9100 companies. First article inspection fai as9102 presentation free download as powerpoint presentation. Q2a first article inspection fai as9102 a hard copy of this document may not be the document currently in effect. As9102 first article inspection procedure provides precise conformance to as9102 aerospace standard ms word and ms excel forms. Prior to completion of the accompanying forms, the user shall check to ensure that. Part number part number when delivered to engineering drawing requirements. Supplier first article inspection document number version. Task guide supplier first article inspection assessment.
Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102 first article inspection procedure to suppliers that have design authority for critical components and assemblies. Fai iaw as9102 first article inspection documentation question. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. A first article inspection fai is an involved inspection that fully documents and certifies that every single possible attribute of a product is correct, from the parts simple physical dimensions and the composition of the material used, all the way down to more esoteric features such as cleaning and coating certifications. First article inspection as 9102 rev b awareness training. As9102, aerospace first article inspection requirement, is an international standard integrated with the iso 9001 quality management system requirements. Establish requirements for performing and documenting first article inspection. Inspection of unfired pressure vessels facilities instructions, standards, and techniques volume 29 august 2001 united states department of the interior bureau of reclamation. Download free as9102 forms in popular formats such as word, excel and pdf. Requirements first article inspection reports are to be recorded in english or in a language specified by the customer. As9102 technically equivalent writings published in all iaqg sectors.
B issued revised 200008 201410 superseding as9102a r aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate. This standard establishes the baseline requirements for performing and documenting fai. First article inspection fai as9102 presentation youtube. Jul 16, 2007 it was not unusual for them to cite numbers in excess of 40 hours to complete an as 9102 compliant first article inspection. With our free first article inspection report fair forms, you can manually complete to fill the forms on excel or other spreadsheet software. A fai should be conducted for a new production line, changes to the manufacturingquality process, or a new supplier. Blueprint zone, dimension, tolerance, and actual measured dimension went on a line, for. At the beginning of the process, the product is designed and tests are. May 27, 2014 2 purpose of the training assure that everyone understands the as9102 requirements and what is expected when completing or. A complete verification that the article being inspected complies with the requirements identified in engineering drawings, specifications, and purchase order as.
As9102 forms, as9102 training, as9102 tools, as9102 questions. A hard copy of this document may not be the document currently in effect. The current version is always the version on the lockheed martin network. Establish a process to extract the applicable dpd design characteristics. The organizations system shall provide a process for the inspection, verification, and documentation of a. First article inspection report form 1 safran aerosystems. Quality first article inspection page 1 of 2 iss 1 rev 0 june 11 first article inspection fai 1. As9102 aerospace first article inspection requirement. Fai report number revision level qaf 0618a as9102 form 1 pn accountability rev 41107 page 1 of 1. Isr systems first article inspection per as9102 training updated 462011 first article inspection requirements as9102 rev a aerospace first article inspection requirement. This international standard for first article inspection fai is developed by international aerospace. Please sign in to get your free usable as9102 rev b forms, check out our video. Because of the thoroughness of the fai, subsequent random inspections of manufactured.
Depending on the inspection capability, the type of product and the governing specification, a first article inspection may be conducted by an approved 2nd party supplier that is a dimensional metrology. Moreover, the volume of first article inspections at. First article inspection fai as9102 presentation 1 isr systems first article inspection per as9102 training 2 first article inspection requirements as9102 rev a aerospace first. First article inspection example ballooning an engineering drawing while conducting the fai a common technique called ballooning is used to identify each. Faqs updated 19 february 2015 the 9102 standard is used to standardize the documentation.
The fai package shall include the fai form, annotated drawing, and all. Fai first article inspection jesse garant metrology center. Hartwell corporation is a leader in the aerospace industry for latches and latching systems for commercial and military aircraft. Instructions first article inspection fai report for form mdc 1016 1. Aerospace first article inspection requirement aerospace. Yes na fixed process documentation attached reference honeywell e. The first article inspection fai procedure provides instruction on conducting first article inspections and the method of documenting a first article inspection.
Jul 24, 2017 aerospace engineering is the field of engineering surrounding the science, design, construction, development and testing of aircraft and space craft. First article inspection fai provides objective evidence that engineering, design and specification requirements are understood, fulfilled, verified and recorded. This combination of effort and volume represented a substantial drain on their limited technical resources. Before the manufacturing process begins, industry requirements suggest a detailed verification and comparison of product design vs. As9102 first article inspection procedure jnf specialties. First article inspection supplier printed copies are for reference only. The iaqg chartered a multimember writing team with representatives from several member companies to write this standard. Contractor is required to perform 100% inspection and record the attributes for the first article of this contractpurchase order, and.